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Post Info TOPIC: Diagnostics in India


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RE: Diagnostics in India
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Which tool for Read Write maruti Engine ecu Y5A F8B EURO3



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The datasheet for the processor should have details on how to read and write the programme memory. I have only played with one NEC processor, a much earlier version in a mazda ECU. For that I had to make up an adapter and read it using an EPROM burner, hopefully these later chips should be easier.



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1984 Suzuki SJ413K pick up, 1.6 16V Baleno engine
2000 Suzuki Vitara 1.6 8V, many mods
2004 Suzuki Ignis 1.5VVT 4Grip
2006 Suzuki Jimny 1.3VVT JLX+
and many more.



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Rhinoman wrote:
if we can work out how to read the code from it.

 How do you propose we do that?



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India's fastest Naturally Aspirated Baleno on a drag strip. Quarter Mile in 16.287 seconds. Time to go turbo...



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IDAPro can disassemble the code from the NEC processor if we can work out how to read the code from it.



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1984 Suzuki SJ413K pick up, 1.6 16V Baleno engine
2000 Suzuki Vitara 1.6 8V, many mods
2004 Suzuki Ignis 1.5VVT 4Grip
2006 Suzuki Jimny 1.3VVT JLX+
and many more.



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Rhinoman wrote:

It doesn't look like any od the Euro ECUs that were sold here. I can see one NEC chip, what is the other chip?


Not sure, I got a picture of only the NEC chip. Its marked as "NEC Japan D70F3180GJ-40 V850E/GP2 0534KX018. 

Let me know if you want any pictures in specific. Will have to pull out the ECU again.

Is there *anything* we can do on these ECUs? Sigh!



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India's fastest Naturally Aspirated Baleno on a drag strip. Quarter Mile in 16.287 seconds. Time to go turbo...



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It doesn't look like any od the Euro ECUs that were sold here. I can see one NEC chip, what is the other chip?



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1984 Suzuki SJ413K pick up, 1.6 16V Baleno engine
2000 Suzuki Vitara 1.6 8V, many mods
2004 Suzuki Ignis 1.5VVT 4Grip
2006 Suzuki Jimny 1.3VVT JLX+
and many more.



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Rhinoman - Any analysis based on the pics I have posted?



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India's fastest Naturally Aspirated Baleno on a drag strip. Quarter Mile in 16.287 seconds. Time to go turbo...



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Sorry for the delay in the PCB pics. Finally managed to get hold of them. Here is how the Euro - III Baleno ECU looks like on the inside.

If you need any specific pics in general, do let me know.

IMG_20110709_172342.jpg

 

IMG_20110709_172506.jpg

 

PS - Looks like you can't zoom on the pics, so if anyone needs the higher resolution pics, PM me your e-mail address and I shall send you the original file :)



-- Edited by mclaren1885 on Saturday 9th of July 2011 07:00:18 PM

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India's fastest Naturally Aspirated Baleno on a drag strip. Quarter Mile in 16.287 seconds. Time to go turbo...



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The image i have posted is a mirror image....

 

pin 7 has 9v(this varies)

pin 9 has 3v(this is constant)

pin 16 has 12v



-- Edited by jazzzzzz on Thursday 30th of June 2011 04:57:52 PM

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If you have access to a voltmeter then check what voltages you have on pins 7 and 9, use pin 4 or 5 as the meter ground.



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1984 Suzuki SJ413K pick up, 1.6 16V Baleno engine
2000 Suzuki Vitara 1.6 8V, many mods
2004 Suzuki Ignis 1.5VVT 4Grip
2006 Suzuki Jimny 1.3VVT JLX+
and many more.



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hello...I have a maruti alto 2009 model which also have same obd connector as showned here in the baleno....is there any way to have a diagnostic tool???

 



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Sorry in the delay of the PCB pics. One of the screws on the ECU casing seems to have slipped and finding it tough to get it out. Will get the pics in the next couple of days.

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India's fastest Naturally Aspirated Baleno on a drag strip. Quarter Mile in 16.287 seconds. Time to go turbo...



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I am counting the connectors, I am aware that the GV ECU is a Hitachi but the OBD1 Densos on the Balenos all seem to be 3 connectors. The OBD1 Balenos that I've seen also don't have pin 7 populate don the J1972 connector. Once we see the PCB we will be able to see which components are fitted.

What tends to confuse is that a Euro 3 Suzuki ECU in Europe would have been OBD1 and a Euro 4 would have been OBD2 but in India the Bharat regulatoins specify only Euro emissions not Euro diagnostics so you can get an OBD1 Euro 4 ECU.



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1984 Suzuki SJ413K pick up, 1.6 16V Baleno engine
2000 Suzuki Vitara 1.6 8V, many mods
2004 Suzuki Ignis 1.5VVT 4Grip
2006 Suzuki Jimny 1.3VVT JLX+
and many more.



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Rhinoman wrote:

It looks like it should be OBD2, the OBD1 ECUs that we got here only had three connectors not four, 


Just on the offchance you're counting the connectors - the ECU in my GV is a four connector OBD1 ECU.

The "C" connector is used for automatic transmission control - or would have been if I had an automatic.

 



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Rhinoman wrote:

It looks like it should be OBD2, the OBD1 ECUs that we got here only had three connectors not four, a picture of the inside would be interesting. If it is OBD2 then you won't be able to log data using my interface.

Spadival was one of the first people to get an interface working using the SDL protocol. That as on a G16B Indian Baleno but he moved to Australia (I think) before we had a chance to do any real work on decoding the data. I will look back on his old posts on RedlineGTI to see if there is any good information there.


 If it turns out to be OBD2, is there any other tool I can use to data log?

I know spadival from TBHP and over the last few years have totally lost in touch with him. I have also posted the same info RedlineGTi as well.

I still have a couple of friends who are running the OBD1 ECU on their cars. If you want I could hook you up with them so that you can do some extensive research.

Will try to post pics of the PCB by the end of tomorrow. This version comes with a heated O2 sensor and an EGR Valve too.

Thanks a ton in advance.

Cheers,
Rahul.



-- Edited by mclaren1885 on Sunday 15th of May 2011 07:45:52 PM

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India's fastest Naturally Aspirated Baleno on a drag strip. Quarter Mile in 16.287 seconds. Time to go turbo...



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It looks like it should be OBD2, the OBD1 ECUs that we got here only had three connectors not four, a picture of the inside would be interesting. If it is OBD2 then you won't be able to log data using my interface.

Spadival was one of the first people to get an interface working using the SDL protocol. That as on a G16B Indian Baleno but he moved to Australia (I think) before we had a chance to do any real work on decoding the data. I will look back on his old posts on RedlineGTI to see if there is any good information there.



__________________

1984 Suzuki SJ413K pick up, 1.6 16V Baleno engine
2000 Suzuki Vitara 1.6 8V, many mods
2004 Suzuki Ignis 1.5VVT 4Grip
2006 Suzuki Jimny 1.3VVT JLX+
and many more.



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Thanks a ton @fordem.

Managed to take out the Euro-III ECU as well today.

ECU in stock location.

IMG_6225-1.JPG

Couple of shots of the couplers..

IMG_6227-1.JPG

Another one.

IMG_6228-1.JPG

 

ECU part number..

IMG_6229-1.JPG

 

ECU Pins.

IMG_6233-1.JPG

 

Will put up the pics of the PCB in a couple of hours. Unable to find the tiny star screwdriver to open it up.

@rhinoman - Let me know if you want anything in specific. Also if I purchase the ALDL cable, would I be able to do data logging?



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India's fastest Naturally Aspirated Baleno on a drag strip. Quarter Mile in 16.287 seconds. Time to go turbo...



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OBD.JPG

Pin outs are as follows:

4 - Black = chassis ground.
5 - Red & Black = signal ground.
7 - Pink (I guess) & Green = ISO9141-2 K line.
9 - Yellow & Green = SDL (Suzuki Diagnostic Link).
16 - White = 12V power.

I'd say OBDII compliant



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I own a Baleno with the Euro III ECU.

Here is a pic of the OBD plug.

OBD.JPG

Pin outs are as follows:

1. 4 - Black.
2. 5 - Red & Black.
3. 7 - Pink (I guess) & Green.
4. 9 - Yellow & Green.
5. 16 - White.

Now can someone help me decode this? Is this OBD II compliant?

Wanted to pull out the ECU as well and get some shots of the PCB, connectors, ECU Code etc but then mom started threatening that she won't serve me lunch if I didn't come upstairs immediately. Will go and try to pull out the ECU a little later in the evening.

Let me know what you would like to know and I will try to the best of my abilities to provide you with the info you need.



-- Edited by mclaren1885 on Sunday 15th of May 2011 11:14:48 AM

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India's fastest Naturally Aspirated Baleno on a drag strip. Quarter Mile in 16.287 seconds. Time to go turbo...



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I am aware from emails and from reading posts on Teambhp that there are a lot of problems with Suzuki/Marutis vehicles. Currently India mandates Euro emissions levels, OBD1 is mandated from October 2010 and OBD2 from 2013. I have set up this sub-forum in the hope of collating information regarding which vehicles are currently using which standards.
We know that some ECUs use the SDL protocol on pin-9 of the OBD2 connector. Some ECUs use a Key Word Protocol known as KW81, these ECUs will connect to an ELMScan tool as KWP2000 fast init but won't return any data.



-- Edited by Rhinoman on Tuesday 12th of July 2011 12:39:21 PM

__________________

1984 Suzuki SJ413K pick up, 1.6 16V Baleno engine
2000 Suzuki Vitara 1.6 8V, many mods
2004 Suzuki Ignis 1.5VVT 4Grip
2006 Suzuki Jimny 1.3VVT JLX+
and many more.

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